Introduction to Formply: A Game Changer in Construction

What is Formply?

Formwork plywood, commonly referred to as formply, is a specialized type of plywood designed to withstand the rigors of concrete formwork. Its unique properties make it a preferred choice for builders, engineers, and architects.

Key Features of Formply

Durability and Reusability: A high-density overlay ensures amazing off-form finish and structural integrity, allowing multiple reuses.

Moisture Resistance: Edges sealed with waterproof paint minimize moisture penetration, providing longevity.

Environmental Stewardship: Many formwork plywood products are manufactured from certified sustainable forests, aligning with eco-friendly building practices.

ROCPLY Innovations in the Formply Space

State-of-the-Art Manufacturing Process

ROCPLY, a leading brand in the industry, has developed high-quality formwork plywood engineered specifically for the Australian and New Zealand markets. Some highlights of their manufacturing process include:

High-Grade Full Hardwood Veneers: Bonded with custom-made Super E0 waterproof adhesive, ensuring superior bond strength.

Oblique Joint and Hot-Melt Splicing Technology: These advanced techniques are utilized to avoid potential gaps, ensuring structural integrity.

Triple Water-Dispersible Acrylic Paint Sealing: The edges are sealed three times to provide maximum protection against moisture.

Grading and Quality Control

ROCPLY adopts a three-tier quality control program:

Detailed Manufacturing Specification: Adherence to strict guidelines by trained staff.

In-House Testing and Independent Grading: Regular, recorded in-house testing, and third-party certification ensure quality and consistency.

Applications and Benefits of Formply in Construction

Strong and Stable Concrete Formwork

Formply is designed to be robust, making it an ideal choice for constructing stable and sturdy concrete formworks. Whether it’s for walls, floors, or specialized architectural designs, the strength and flexibility of formply make it an invaluable tool.

Customization and Reusability

With customizable sizes and thicknesses, formply provides builders with the ability to tailor their construction needs. The durable nature of these plywood sheets allows for multiple reuses, reducing costs and waste.

ROCPLY Formply Solutions

ROCPLY products stand out due to their superior quality and innovation in formwork plywood. Here’s a glimpse of what makes their solutions special:

ROCPLY F17 Range: Featuring varying thicknesses and sizes, the F17 series is made with a high-density overlay of Phenolic resin-infused paper bond. It is available in various stress grades, ensuring suitability for diverse construction needs.

Resistance to Chemicals: ROCPLY formply resists dilute acids and alkalines, increasing the number of times it can be reused with concrete.

Smooth Surface for Quality Concrete Finish: The smooth surface ensures a first-class concrete quality, even after many uses.

Sustainability and Environmental Consideration

Forest Stewardship Council (FSC) Certification

Formwork plywood used in the manufacturing process is often sourced from FSC-certified sustainable forests. This not only ensures the quality of the product but also supports responsible forest management.

The ROCPLY Way

ROCPLY emphasizes environmental responsibility, ensuring all veneer in the manufacturing process is certified by the Forest Stewardship Council.

Cost Efficiency and Economic Benefits

Time and Labor Savings

Formply, especially the kind produced by ROCPLY, can save significant time and labor costs. The easy demolding effect can shorten construction duration, avoiding unnecessary delays and costs.

Reuse and Cost-Effectiveness

The potential for reuse makes formply an economical choice. In particular, ROCPLY formply can be used repeatedly for both faces, potentially saving up to 25% of the cost.

In-Depth Look at ROCPLY Formply Products

Specifications and Grades

When it comes to formply, understanding the different specifications and grades available is essential to make an informed decision. ROCPLY offers a wide array of choices tailored for various construction needs.

Stress Grades and Sizes: ROCPLY provides a comprehensive selection of sheet sizes, thicknesses, and weights to suit diverse requirements. This includes their F17 SENSO and F17 SNESO range, which are designed to offer maximum strength and stability.

High-grade Materials: Manufactured from high-grade full hardwood veneers, ROCPLY products are bonded together with Super E0 Waterproof Adhesive. This unique bonding ensures superior strength and helps to avoid any possible gaps.

Customizable Thickness: The availability of different thicknesses (6-28mm) means that builders can choose the right fit for their specific project.

Technology and Innovation

ROCPLY goes a step further by employing cutting-edge technology and innovation in their products:

Special Custom HDO Film Facing: ROCPLY special custom HDO film facing does not absorb water, ensuring that it does not swell or shrink. This guarantees quality concrete.

Hot-melt Splicing Technology: ROCPLY employs oblique joint and hot-melt splicing technology, ensuring excellent hardness and stability.

72 Hours Boiling Water Test: ROCPLY adhesive is put through a stringent 72-hour boiling water test to ensure non-deformation and continued sticking. This test assures builders of the product’s long-term reliability.

User Experience and Benefits

A Reliable Construction Partner

ROCPLY formply not only offers robust physical properties but is designed for an improved user experience.

Smooth Faces for Quality Casting: The flat and smooth faces help avoid any bleeding out remains of bubbles, ensuring a smooth concrete surface.

Cost Savings: With the ability to be disassembled and reused for both faces, ROCPLY formply can save up to 25% of costs.

Shortened Duration: The excellent effect of demolding can shorten the construction period by up to 30%, saving valuable time.

Environmental Friendly: Made in China from renewable plantation-grown hardwood core veneers, ROCPLY formply is a sustainable option.

Packing and Logistics

Understanding the logistics and packing is essential for any large-scale purchase. ROCPLY offers flexible packing and loading options to suit different needs:

Container Types and Pallets: Available in 20 GP and 40 HQ container types, with a varying number of pallets, ROCPLY ensures efficient loading and transportation.

Weight and Volume Specifications: Detailed weight and volume specifications allow for precise planning and shipping considerations.

Certifications and Quality Assurance with ROCPLY Formply Products

Commitment to Excellence

ROCPLY approach to quality control sets the brand apart in the construction industry. From adherence to manufacturing specifications to rigorous testing and certification, the emphasis on excellence is evident in every aspect.

Three-tier Quality Control Program

Detailed Manufacturing Specification: ROCPLY ensures that their staff is trained to adhere to a detailed manufacturing specification.

In-house Testing: Regular, recorded in-house testing on key quality requirements ensures that every piece of formply meets the brand’s high standards.

Independent Grading and Certification: Certemark International (CMI) and DNV carry out independent grading, testing, and certification. This adds another layer of assurance to ROCPLY commitment to quality.

Forest Stewardship Council (FSC) Certification

All veneer used in the manufacturing process is certified by the Forest Stewardship Council (FSC). This emphasizes ROCPLY dedication to sustainability by sourcing materials from sustainable forests.

A Focus on Sealing and Waterproofing

The edge-sealing process is an important aspect of ROCPLY formply manufacturing:

Waterproof Paint Sealing: The edges are sealed four times with waterproof paint in the factory to minimize moisture penetration.

Super E0 Waterproof Adhesive: Bonding the formply with this adhesive ensures that the product remains unaffected even after being put in boiling water for 72 hours.

Versatility and Applications of ROCPLY Formply

A Versatile Solution for Different Needs

ROCPLY formply offers a wide range of applications across different areas of construction:

Watering Concrete Project: The formply is particularly suitable for watering concrete projects, delivering a smooth and flat surface.

Acid and Alkaline Resistance: It resists dilute acids and alkalines, allowing for multiple uses and enhancing durability.

Reusable Solution: If used according to guidelines, ROCPLY formply can be reused more than 50 times, significantly reducing costs.

Optimal Physical Properties: The physical mood is superior to iron molds, satisfying the requirements of constructing molds while avoiding deformities.

Unique Advantages of ROCPLY Formply

Cost and Time Efficiency: By saving up to 25% of costs and shortening the duration by 30%, ROCPLY offers a solution that is both budget-friendly and time-saving.

Quality Casting: The flat and smooth faces ensure that the concrete surface remains smooth and flat.

Eco-friendly: By adhering to sustainable practices and certifications, ROCPLY formply stands as an environmentally responsible choice.

ROCPLY Formply: A Trusted Choice

In a market crowded with options, ROCPLY commitment to quality, innovation, and sustainability makes its formply a preferred choice among builders and contractors. In the final section, we will summarize the overall benefits and advantages of opting for ROCPLY formply products, tying together the diverse aspects covered in this detailed exploration.